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CHEMICAL REQUIREMENTS | ||
Element | Cast or Heat Analysis: Weight % | |
J356 | J356 Type-A | |
Carbon | 0.06 Min/0.18 Max | 0.02 Min/0.18 Max |
Manganese | 0.30 Min/0.60 Max | 0.10 Min/0.60 Max |
Phosphorus | 0.04 Max | 0.04 Max |
Sulfur | 0.06 Max | 0.05 Max |
MECHANICAL PROPERTIES | |
Properties | Values |
Yield Strength (Min) | 25,000 PSI |
Tensile Strength (Min.) | 45,000 PSI |
Elongation in 2” (Min) | 35% a |
Hardness (Rockwell B)(Max) | 65 b |
Tubing manufactured in accordance with this specification will be put through the following test procedures in accordance with SAE J1677: the flattening test, flaring test, reverse flattening test, expansion test, hardness test, tensile test, pressure proof test, and a nondestructive electronic test.
INSIDE FLASH HEIGHT | ||
Nominal Wall Thickness Inches |
Maximum Flash Height Through 1” OD (Inches) |
Maximum Flash Height Over 1” OD (Inches) |
Less Than .035 | .005 | .010 |
.035 Through .065 | .008 | .010 |
Greater Than .065 | .010 | .010 |
TUBING OUTSIDE DIAMETER TOLERANCES | |
Nominal Tube OD (Inches) | Tube OD Tolerance (+/- Inches) |
Up to 3/8 | .0025 |
Over 3/8 to 5/8 | .003 |
Over 5/8 to 1-1/8 | .0035 |
Over 1-1/8 to 2 | .005 |
Over 2 to 2-1/2 | .006 |
Over 2-1/2 to 3 | .008 |
Over 3 to 3-1/2 | .009 |
Over 3-1/2 to 4 | .010 |
TUBING WALL THICKNESS TOLERANCES | |||
Nominal Wall Thickness (Inches) |
Nominal Tube OD Through 1” (+/- Inches) |
Nominal Tube OD Over 1” Through 2” (+/- Inches) |
Nominal Tube OD Over 2” Through 4” (+/- Inches) |
.028 (22 Ga) | .002/.003 | .003/.003 | .003/.003 |
.035 (20 Ga) | .002/.004 | .002/.004 | .002/.004 |
.042 (19 Ga) | .002/.004 | .002/.004 | .002/.005 |
.049 (18 Ga) | .004/.005 | .003/.005 | .004/.008 |
.058 (17 Ga) | .006/.006 | .004/.008 | .004/.008 |
.065 (16 Ga) | .006/.006 | .004/.008 | .004/.008 |
.072 (15 Ga) | .006/.010 | .006/.010 | .006/.010 |
.083 (14 Ga) | .006/.010 | .006/.010 | .006/.010 |
.095 (13 Ga) | .006/.010 | .006/.010 | .006/.010 |
.100 | .006/.010 | .006/.010 | .006/.010 |
.109 (12 Ga) | .006/.010 | .006/.010 | .006/.010 |
.118 | .006/.010 | .006/.010 | .006/.010 |
.120 (11 Ga) | .006/.010 | .006/.010 | .006/.010 |
.134 (10 Ga) | .006/.010 | .006/.010 | .006/.010 |
.148 (9 Ga) | — | .007/.001 | .007/.011 |
.156 (5/32) | — | .007/.011 | .007/.011 |
.165 (8 Ga) | — | .007/.011 | .007/.011 |
.180 (7 Ga) | — | .007/.011 | .007/.011 |
.197 | — | .008/0.12 | .008/0.12 |
.203 (6 Ga) | — | .008/0.12 | .008/0.12 |
.219 (7/32) | — | .008/.012 | .008/.012 |
.236 | — | .014/.018 | .014/.018 |
.238 (4 Ga) | — | .014/.018 | .014/.018 |
.259 (3 Ga) | — | .014/.020 | .014/.020 |
Nominal Tube O.D. inch mm | Nominal Tube Wall Thickness | ||||||||||||
0.028 | 0.035 | 0.049 | 0.065 | 0.083 | 0.093 | 0.109 | 0.12 | 0.134 | 0.148 | 0.156 | 0.188 | ||
0.71mm | 0.89mm | 1.24mm | 1.65mm | 2.11mm | 2.41mm | 2.77mm | 3.05mm | 3.40mm | 3.76mm | 3.96mm | 4.78mm | ||
Reference Working Pressures at 4:1 Design Factor(psi/Mpa) | |||||||||||||
0.125 | 6650 | 8450 | |||||||||||
3.18 | 46 | 58.5 | |||||||||||
0.188 | 4250 | 5450 | |||||||||||
4.77 | 29.5 | 37.5 | |||||||||||
0.25 | 3100 | 3950 | 5750 | 7800 | |||||||||
6.35 | 21.5 | 27 | 39.5 | 54 | |||||||||
0.312 | 2450 | 3100 | 4500 | 6150 | |||||||||
7.92 | 16.8 | 21.5 | 31 | 42.5 | |||||||||
0.375 | 2000 | 2550 | 3650 | 5000 | 6550 | 7600 | |||||||
9.53 | 13.8 | 17.6 | 25 | 34.5 | 45 | 52.5 | |||||||
0.5 | 1850 | 2700 | 3650 | 4800 | 5550 | 6450 | 7200 | ||||||
12.7 | 12.8 | 18.6 | 25 | 33 | 38.5 | 44.5 | 49.5 | ||||||
0.625 | 1500 | 2100 | 2850 | 3750 | 4350 | 5050 | 5600 | ||||||
15.88 | 10.4 | 14.5 | 19.6 | 26 | 30 | 35 | 38.5 | ||||||
0.75 | 1200 | 1750 | 2350 | 3050 | 3550 | 4150 | 4600 | ||||||
19.05 | 8.3 | 12 | 16.2 | 21 | 24.5 | 28.5 | 31.5 | ||||||
0.875 | 1050 | 1500 | 2000 | 2600 | 3000 | 3500 | 3900 | ||||||
22.23 | 7.2 | 10.4 | 13.8 | 18 | 20.5 | 24 | 27 | ||||||
1 | 900 | 1300 | 1750 | 2250 | 2600 | 3000 | 3350 | 3800 | 4200 | ||||
25.4 | 6.2 | 9 | 12 | 15.5 | 18 | 20.5 | 23 | 26 | 29 | ||||
1.125 | 1150 | 1550 | 2000 | 2300 | 2650 | 2950 | 3300 | 3700 | |||||
28.58 | 7.9 | 10.6 | 13.8 | 15.8 | 18.2 | 20.5 | 23 | 25.5 | |||||
1.25 | 1000 | 1350 | 1750 | 2050 | 2350 | 2650 | 2950 | 3300 | 3500 | 4300 | |||
31.75 | 6.9 | 9.3 | 12 | 14.2 | 16.2 | 18.2 | 20.5 | 23 | 24 | 29.5 | |||
1.5 | 1150 | 1450 | 1700 | 1950 | 2150 | 2450 | 2700 | 2850 | 3500 | ||||
38.1 | 7.9 | 10 | 11.8 | 13.5 | 14.8 | 16.8 | 18.6 | 19.6 | 24 | ||||
1.75 | 950 | 1250 | 1450 | 1650 | 1850 | 2050 | 2300 | 2400 | 2950 | ||||
44.45 | 6.6 | 8.6 | 10 | 11.4 | 12.8 | 14.2 | 15.8 | 16.6 | 20.5 | ||||
2 | 850 | 1100 | 1250 | 1450 | 1600 | 1800 | 2000 | 2100 | 2550 | ||||
50.8 | 5.9 | 7.6 | 8.6 | 10 | 11 | 12.4 | 13.8 | 14.5 |
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