Duplex Steel Flanges

Introduction to Duplex Steel Flanges

Duplex Steel Flanges
At Solitaire Overseas, we supply Duplex Steel Flanges that are genuinely built to last and perform reliably, even under pressure. Crafted from that smart blend of austenitic and ferritic stainless steel, these flanges bring together high strength and exceptional corrosion resistance. They're specifically designed for the toughest environments you can think of—like offshore oil rigs, busy chemical plants, marine systems, and power facilities. It's that dual-phase structure inside the steel that gives Duplex flanges the edge, providing the strength and toughness needed to handle high-pressure, corrosive situations without breaking a sweat.

What Makes Duplex Steel Special?

So, what's the big deal with Duplex Steel? It's a type of stainless steel featuring a nearly even mix of two internal structures (austenite and ferrite phases). This combination gives it a fantastic balance of useful properties:
  • High Strength: Duplex Steel boasts nearly double the yield strength of common stainless steels like 304 or 316. This often means you can design components that are lighter yet still incredibly tough.
  • Superior Corrosion Resistance: It stands up exceptionally well against pitting, crevice corrosion, and stress corrosion cracking – especially valuable in salty or chloride-heavy environments.
  • Excellent Weldability: Good news for fabricators – you can work with Duplex using most standard welding methods, making assembly and installation much smoother.
  • Durable & Cost-Effective: Thanks to its long service life and lower maintenance needs, it often proves to be a smart investment over the long haul.
We typically offer two highly trusted Duplex grades
  • UNS S31803 (often called Duplex 2205): A reliable go-to choice for many demanding industrial jobs.
  • UNS S32205: Think of this as a refined version of S31803, offering even more consistent and predictable corrosion resistance due to tighter controls on its composition.
Both of these grades have certainly earned their strong reputation for dependable performance in challenging industries.


Standards & Specifications for Duplex Steel Flanges

You can rest assured that our Duplex Steel Flanges meet the highest international standards. This ensures they are safe, compatible, and totally reliable when put to work in real-world applications:
Standard What it Covers
ASTM A182 Forged or rolled alloy and stainless steel flanges used in high-temp services
ASME B16.5 Flanges and fittings from ½ inch up to 24 inches
ASME B16.47 Specifies large diameter flanges, NPS 26 through 60 inches
EN 1092-1 The key European specification for circular flanges
DIN Standards German specifications ensuring precise dimensions and tolerances
Meeting these benchmarks means the flanges you receive will perform dependably and integrate smoothly into systems anywhere in the world.

Key Properties You Get with Duplex Pipe Flanges

Here's a quick look at what makes these flanges stand out:
Property Description
Tensile Strength Around 620 MPa – Easily handles significant mechanical loads
Yield Strength Around 450 MPa – Maintains its shape and integrity under stress
Corrosion Resistance Excellent against seawater, various acids, and alkalis
Operating Temp. Performs well up to 300°C (572°F) without losing its core properties
Weldability Very good – can be readily welded using common, established methods
Toughness Great impact resistance, holding up well even in freezing temperatures
These inherent qualities make Duplex Steel flanges a truly reliable choice, especially in environments where traditional stainless steel just won’t cut it.

Where Duplex Steel Flanges Make a Difference (Industrial Applications)

Duplex Steel Flanges are trusted components across many industries where durability, safety, and top performance are non-negotiable:
  • Oil & Gas: Essential for pipelines, subsea systems, pressure vessels, and more – both onshore and offshore.
  • Chemical & Petrochemical: Ideal for heat exchangers, reactors, and process piping handling aggressive chemicals.
  • Marine & Shipbuilding: Perfect for ballast systems, cooling lines, and desalination units, thanks to their top-notch resistance to chlorides.
  • Power Generation: Reliably used in turbines, boiler feedwater systems, and even certain nuclear applications.
  • Pulp & Paper: Performs dependably in tough bleaching, chemical recovery, and digestion systems.
Their combination of strength and corrosion resistance makes them a go-to solution for demanding, harsh-environment applications.

Choosing the Right Duplex Steel Pipes Flanges for Your Project

Picking the best flange really starts with understanding exactly what your specific application needs. Here’s a helpful checklist:
  • Application Needs: What are the operating temperatures and pressures? What kind of fluid or substance will it handle? What's the overall environment like (e.g., presence of chlorides)?
  • Flange Type: Do you need a Weld Neck, Slip-On, Blind, Socket Weld, Lap Joint, or Threaded flange? The right type depends on your piping system design and requirements.
  • Material Grade: Choose between S31803 and S32205 based on the specific level of corrosion resistance and strength your application demands.
  • Standard Compliance: Double-check that the flange dimensions, pressure ratings, and markings match the required ASTM, ASME, EN, or DIN specifications for your project.
  • Trusted Supplier: Partner with experienced suppliers like Solitaire Overseas who provide complete material traceability, offer Mill Test Reports (MTRs), and maintain strict quality control processes.
Getting these details right from the start helps ensure your system remains strong, safe, and requires less maintenance down the road.

Where to Find High-Quality Duplex Steel Flanges?

When you're sourcing top-quality Duplex Steel Flanges, Solitaire Overseas is the trusted name many professionals rely on. We ensure all our flanges come from certified mills and undergo rigorous testing, so you can be confident in their durability and performance. With our competitive pricing, you get that premium quality without needing to stretch your budget.

Plus, we ship worldwide, offering fast and trackable delivery to keep your project on schedule. Not quite sure which flange type or grade you need? Our helpful technical team is always here to guide you in selecting the perfect fit for your application. We also maintain a large inventory covering various sizes and configurations, meaning your order is often ready to go when you are.


FAQ

Duplex Steel Flanges are strong, corrosion-resistant flanges made from a mix of austenitic and ferritic stainless steel, ideal for harsh environments.

Duplex Steel offers high strength, excellent corrosion resistance, and great weldability, making it perfect for tough industries like oil & gas, marine, and power generation.

They are used in oil & gas, chemical, marine, power generation, and pulp & paper industries for critical applications like pipelines and reactors.

Types include Weld Neck, Slip-On, Blind, Socket Weld, and Lap Joint, each suited for different pressure and piping system needs.

You can buy high-quality Duplex Steel Flanges from Solitaire Overseas, offering certified products with worldwide shipping.